Next-Level Crushing With Upgraded Jaw Technology
Sandvik has introduced the latest generation of jaw crushers targeting the improvement of productivity and safety in mining and quarrying processes. These crushers bring with them a set of enhanced features for the purpose of improving customers’ trust in reliability, sustainability, and ease of operation. Design for toughest industry demands, the newest models allow faster integration and minimize risks during operations. The range integrates smoothly with Sandvik’s wider equipment portfolio, ensuring compatibility across various mining operations.
Martin Johansson from Sandvik stated, “These upgrades represent a leap in operational safety and cost control while meeting sustainability goals.” Developing takes its roots from decades of on-ground exposure and operator feedback. It yields a better return on investment for long-haul operations. Sandvik actually concentrated on marrying performance with digital readiness for the constantly evolving mining needs.
Robust Safety Features Take Centre Stage
Upgrades to the new Sandvik jaw crushers put paramount importance on operator safety. New hydraulic wedge setting adjustment reduces manual handling, minimizing operator exposure. A synchronized retraction mechanism further improves control and enhances safety protocols on-site. Upgraded guarding improves upon Sandvik’s established safety standards found in earlier models.
Real-time safe supervision of bearing temperature and parameters of the hydraulic system is guaranteed by the monitoring system ACS-j. This automation reduces hazards at the site and makes compliance easier. It enables safer shift turnover with digital log-keeping of operational states. During any emergencies, the system ensures a fast shut down to save the equipment and personnel from harm. Sandvik focuses on reducing hazards by including redundancies in the design.
Plug-and-Play Saves Time in Operation
New crushers were built around a welded main frame structure with improved materials focusing primarily on durability and strength. Such components can be delivered with plug-and-play capability for quick deployment in existing crushing operations. More uniform structures will lead to less engineering modification during setup. User manuals have been rendered simpler to understand with role-based functions for smoother onboarding.
Compact size not only improves serviceability but also reduces the installation footprint. This means faster ramping to full productivity with minimal disruptions. Reduced installation time lowers project costs and therefore increases profitability. Sandvik provides the customer with installation guides and training modules. All mechanical and digital interfaces are integrated and tested.
The monitoring and control process is streamlined by ACS-j System.
The ACS-j, incorporated in the new crushers by Sandvik, increased remote monitoring and operational efficiency. Through a safe web interface, users can see the lubrication status, hydraulic settings, and bearing temperature. Timely alerts to operators on key operating parameters and insight into potential faults are provided to them. This will lessen chances of unscheduled downtime and ensure long-term performance consistency.
The system truly reflects Sandvik’s commitment to the best intelligent mining solutions and enhanced customer autonomy. It moves maintenance from a reactive approach to a proactive one, thus saving time and extending equipment life. Live performance data helps anticipate wear and fine-tune replacement timing for better maintenance planning. In addition, ACS-j improves communication between operator teams and service personnel.
Sustainability Features Lower Environmental Impact
Sandvik continues to embed sustainability into its engineering approach with this new generation of crushers.High-efficiency motors lower energy use without compromising on powerful crushing performance. The units are manufactured using fully recyclable materials and designed to support long operating lives. A smaller, efficient footprint minimises land use and eases integration into compact crushing sites.
The simplified design reduces reliance on local fabrication and unnecessary materials waste. These improvements align with sustainable mining strategies across global operations. Noise and dust suppression systems are also integrated into the design.
Remote control and diagnostics reduce site visits and operational carbon footprint.
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Backed by Warranty and Sandvik Ecosystem Compatibility
The upgraded jaw crushers align with Sandvik’s broader suite of quarrying and mining solutions. They offer seamless integration with existing workflows, enhancing availability and output stability. Improvements include an advanced power pack and more robust guarding structures. A three-year standard warranty demonstrates Sandvik’s confidence in performance durability. These models confirm Sandvik’s ongoing leadership in OEM mining technology.
Customers benefit from high-value service support, scalable installation options and trusted performance guarantees. Upgraded documentation allows for quicker spare parts identification and reduced downtime. Parts are compatible across Sandvik’s crusher series, reducing logistics complexity and improving uptime. This new generation empowers miners to meet safety, performance and sustainability benchmarks with confidence.
